CLADDING SYSTEMS

ARC-05HG PLC GTAW HORIZONTAL BORE CLADDER

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  • Standard ARC 5 PLC control unit with touchscreen operator interface, weld schedule storage, and process monitoring through Lincoln Electric’s Power Wave Manager Software.
  • Self-contained, skid-mounted unit with up to 450 amp welding power supply, and water-cooled GMAW torch.
  • The horizontal overlay process allows high deposition rates.
  • Heavy-duty slides with up to 50” horizontal travel and 24” vertical travel.
  • Excellent system for cladding for corrosion or wear resistance. The system performs well with Inconel, Stellite and carbide covered wires.

ARC-05HM HORIZONTAL GMAW CLADDER

The ARC-05HM Horizontal GMAW Cladder allows for high deposition rates for ID and OD welding. The system is integrated with a pulsed power supply and Lincoln Electric’s Power Wave Manager Software to provide maximum weld parameter control and process monitoring. ARC 5 PLC controls with touch screen operator interface steers the servo-driven cross slides and headstock with 3-jaw chuck.

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TURNKEY SOLUTIONS BUILT RIGHT

  • Standard ARC 5 PLC control unit with touchscreen operator interface, weld schedule storage, and process monitoring through Lincoln Electric’s Power Wave Manager Software.
  • Self-contained, skid-mounted unit with up to 450 amp welding power supply, and water-cooled GMAW torch.
  • The horizontal overlay process allows high deposition rates.
  • Heavy-duty slides with up to 50” horizontal travel and 24” vertical travel.
  • Excellent system for cladding for corrosion or wear resistance. The system performs well with Inconel, Stellite and carbide covered wires.

ARC-05HV HORIZONTAL AND VERTICAL BORE CLADDING SYSTEM

The ARC-05HV Cladding System has both vertical and horizontal welding capabilities which allow for a variety of welding applications. The system comes standard with two servo-driven, 3-jaw chuck headstocks, and 60” cross slides to provide a quick transition between vertical and horizontal cladding setups. A standard ARC 5 PLC control unit with a touchscreen operator interface controls each setup. With the ARC-05HV, your vertical cladding system and your horizontal cladding system can occupy the same floor space and share the same operator interface.

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  • Standard ARC 5 PLC control unit with touchscreen operator interface, weld schedule storage, 100% continuous AVC that maintains voltage while following the part, and teach & repeat programming of intersecting bores for automatic bore cladding.
  • Self-contained, skid-mounted unit with up to 350 amp welding power supply, as well as a 150 amp hot wire power supply.
  • The horizontal overlay process doubles the deposition rate.
  • Heavy-duty slides with up to 60” horizontal travel and 60” vertical travel.
  • Excellent system for quadrature, longitudinal, and transverse welding applications.

ARC-05HV HORIZONTAL VERTICAL CLADDING SYSTEM WITH ELBOW CAPACITY

The ARC-05HV Cladding System has both vertical and horizontal welding capabilities which allow for a variety of welding applications. The system comes standard with two servo-driven, 3-jaw chuck headstocks, and 60” cross slides to provide a quick transition between vertical and horizontal cladding setups. A standard ARC 5 PLC control unit with a touchscreen operator interface controls each setup. With the ARC-05HV, your vertical cladding system and your horizontal cladding system can occupy the same floor space and share the same operator interface.

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TURNKEY SOLUTIONS BUILT RIGHT

  • Standard ARC 5 PLC control unit with touchscreen operator interface, weld schedule storage, 100% continuous AVC that maintains voltage while following the part, and teach & repeat programming of intersecting for automatic bore cladding.
  • Self-contained, skid-mounted unit with up to 350 amp welding power supply, as well as a 150 amp hot wire power supply.
  • The horizontal overlay process doubles the deposition rate.
  • Heavy-duty slides with up to 60” horizontal travel and 60” vertical travel.
  • Excellent system for quadrature, longitudinal, and transverse welding applications.

ARC-05HVGT BORE CLADDING SYSTEM

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  • Newly-designed, innovative streamline ARC 5 control unit with weld schedule storage, tri-pulse capability, 100% continuous AVC that maintains voltage while following the part, and teach & repeat programming of intersecting bores for automatic bore cladding.
  • Self-contained, plate mounted unit with up to 500 amp welding power supply,, as well as a 150 amp hot wire power supply.
  • Tilting axis allows for manipulation with a tilt angle range from 0 to 90 degrees with the precision of 0.1 degree increments.
  • Horizontal tilt mode doubles the deposition rate.
  • Heavy duty slides with 24” horizontal travel and 42” vertical travel.
  • Multiple water cooled hot wire torch configurations from ⅞” OD to 1 ½” OD bodies and lengths of up to 3 feet with fixed angle or adjustable angle heads are available.
  • Standard 36” diameter X 6,000 lbs turntable with an option of up to 48” diameter.
  • Manual slide for part loading. DC motorized automatic slide is available as an option.
  • Vision and Video Logging capabilities available as an option.

ARC-05HVTE HORIZONTAL, VERTICAL, AND TILT CLADDING SYSTEM

Available in 2500lb or 6500lb capacity.

The ARC-05HVTe is an automated system that has the capability to weld in the horizontal and vertical position, or and any angle between the 0 and 90-degree positions on the ID and OD of cylindrical parts.

The ability to position part improves bead shape, weld chemistry, and improves overall ease of operation and usability of the welding process at high deposition rates.

ARC Specialties’ elbow cladding technology performs on-the-fly adjustments of the weld parameters, torch position, and torch oscillation as the cross-sectional geometry of the elbow changes throughout the course of the welding process. The system’s software enables operators to simply touch off on two points of the elbow’s ID to generate an automated weld path.

The PLC control system has parameter feedback and overrides for automatic welding. The operator pendant is a touch screen with a graphical user interface for ease of operation. The control system includes the ability to save weld schedules to prevent unnecessary parameter input from part to part. The system is skid-mounted for ease of portability. The slide package and rotary table are integrated into an L-Arm configuration with a tilting axis to orientate from horizontal to vertical and any angle in between. The control cabinet and welding equipment are mounted to the base. The rotary table has a 25” 3-Jaw chuck for part holding.

This automated welding system provides improved production rates while maintaining a small manufacturing footprint. There are optimized deposition rates available for different applications. The ARC-HVTe switches between multiple weld schedules while welding uses a high-speed turntable to achieve high travel speeds required, and is capable of adjusting to different welding positions.

ARC Specialties can assist with Welding Procedure Qualifications, including the high-deposition capabilities that are available with this machine.

Fully Integrated Robotic Cells

Available with GMAW, GTAW, PTAW, SAW, Plasma Cutting, Machine Tending, Material Handling, Drilling and Tool Changing Options

Cells may be built with one or more robotic arms to work together on:

  • Conveyor loading
  • Conveyor unloading
  • Cutting, beveling, coping
  • Welding- GTAW, GMAW, PTAW, SAW
  • Drilling and tapping
  • Safety fencing, light curtains
  • Additional safety components

This ability for synchronized motion helps production shops greatly reduce cycle times.

Once integrated, part geometry can be entered directly into the control system touchscreen. This means that the software is able to build programs for the robotic system automatically. With these kinds of systems, minimal robot programming is required.

All ARC Specialties custom robotic solutions are designed, built, and integrated with customers’ specifications in mind.

ARC-05I ROTATING HEAD CLADDING SYSTEM

The ARC-05i packs a fully operational control into a cost-effective design with a servo-controlled rotating torch head. The 80” diameter with radius corner straight welds, linear boom and rotating base, and integrated AVC are combined to interpolate desired torch paths much like a robotic arm.

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  • Compact Design: The most compact system providing more welding capacity than any other compact cladding system.
  • Quick Setup: Easy-to-Use, touch screen interface with 3D graphics minimizes arc-off time due to setup.
  • Servo-controlled rotating head for continuous rotation.
  • Full line of ARC Specialties GTAW torches including small-bore, oval, adjustable heads, and more.
  • Latest ARC-05 series controls including full closed-loop control, semi-automated calibration, RMS values, and more.
  • Remote diagnostics, operation, monitoring, and maintenance via network or internet connection.

ARC-05P MANIPULATOR BORE CLADDING SYSTEM

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  • Standard ARC-05P+ PLC control with touch screen operator interface, weld schedule storage, AVC, and teach and repeat programming of intersecting bores for automatic bore cladding.
  • Self-contained, plate mounted unit with manual rotary base, shelf-mounted 300 amp welding power supply, as well as a 150 amp hot wire power supply.
  • Frame-mounted safety switches (disconnects) for welding power supplies and electrical control to allow easy installation and relocation within your facility.
  • Heavy-duty slides with 24” horizontal travel and 51” vertical travel (counterbalanced).
  • Standard 36” diameter X 20,000 lbs turntable with option of up to 72” diameter x 40,000 lbs as well as built-in slip ring connections for resistance heating while welding.
  • Multiple water cooled hot wire torch configurations from ⅞” OD to 1 ½” OD bodies and lengths of up to 6 feet with fixed angle or adjustable angle heads are available.
  • Full closed-loop controls
  • Semi-automatic calibrations
  • RMS value calculations and display
  • Remote diagnostics via WiFi or ethernet connection
  • Multi-lingual capabilities
  • English to metric conversions
  • L-frame or manipulator configuration

ARC-05PL COMPACT BORE CLADDING SYSTEM

The ARC-05PL is a compact, cost-effective design that fits cladding applications on components up to a diameter of 40 in (1.02 m) and 5,000 lb (2268 kg). It’s a lighter version of ARC-05P+.

The system still retains all the features the ARC-05P+ is renowned for such a simple operation, cutting-edge controls, high-quality precision, comprehensive data logging, and robust dependability.

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  • Compact Design: The most compact system providing more welding capacity than any other compact cladding system.
  • Quick Setup: Easy-to-use, touch screen interface with 3D graphics minimizes are-off time due to setup.
  • Servo-controlled precision for torch positioning.
  • Full line of ARC Specialties GTAW torches including small-bore, oval, adjustable heads, and more.
  • Latest ARC-05P+ controls including full closed-loop control, semi-automated calibration, RMS values, and more.
  • Remote diagnostics, operation, monitoring, and maintenance via network or internet connection.

ARC-05PLH – HORIZONTAL BORE CLADDING SYSTEM

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  • Includes weld monitoring with a built-in camera
  • Does ID and OD Hotwire TIG welding
  • Frame-mounted safety switches for welding supplies and electrical control allow for easy installation and relocation within your facility
  • Data logging included
  • Controlled with a touchscreen PLC system
  • Semi-automatic calibration and full closed-loop controls included

ARC-05XP BORE CLADDING SYSTEM

The ARC-05XP packs all the power and functionality of the smaller ARC-05PL into a larger design that perfectly fits cladding applications on components up to a diameter of 60 in (1524 mm) and 20,000 lbs (9072 kg).

The ARC-05XP retains all the renowned features of its predecessor, the ARC-05P+, such a simple operation, cutting-edge controls, high-quality precision, comprehensive data logging, and robust dependability.

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  • Compact Footprint with Large Part Capability: The most compact system providing more welding capacity than any other cladding system.
  • Quick Setup: Easy-to-use, touch screen interface with 3D graphics minimizes arc-off time due to setup.
  • Servo-controlled precision for torch positioning.
  • Full line of ARC Specialties GTAW torches including small-bore, oval, adjustable heads, and more.
  • Latest ARC-05P+ controls including full closed-loop control, semi-automated calibration, RMS values, and more.
  • Remote diagnostics, operation, monitoring, and maintenance via network or internet connection.
  • High Deposition Cladding Software

ARC-06G CNC GTAW BORE CLADDER SYSTEM

The ARC-06G has a rotary torch head controlled for continuous rotation, automatic torch centering software, and real-time control of weld amps, weld volts, hotwire volts, wire feed speed, and more.

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  • Rotary Torch Head servo-controlled for continuous rotation.
  • Automatic Torch Centering Software.
  • Simplified operation including welding parameters, Torch position status, and English prompting for operator input.
  • Real-time control of weld amps, weld volts, hotwire volts, and wire feed speed, integrated arc pulsing control, integrated Arc Voltage Control (AVC).
  • Capable of welding intersecting bores, race track configurations, seat pockets, ring grooves, upper and minor bores.
  • Column and Boom style manipulator equipped with servo motors, 96” vertical (Mast) travel (counterbalanced), 60” horizontal (Boom) travel, 144” linear travel (Carriage), integrated cable track management system.
  • Integrated arc voltage control of Torch position including ramp and pulse lockout.
  • Remote diagnostics.
  • Data Logging Option

ARC-10S SUBMERGED ARC WELDING SYSTEM

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This is a PLC controlled automated SAW system used for large diameter cladding operations. All torch motion and part rotations are servo-controlled, and all welding parameters are controlled from the graphic interface.

ARC-05PLE – HORIZONTAL WITH ELBOW CLADDING TECHNOLOGY

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The system’s software enables operators to simply touch off on two points of the elbow’s ID to generate an automated weld path. ARC Specialties’ elbow cladding technology performs on-the-fly adjustments of the weld parameters, torch position, and torch oscillation as the cross-sectional geometry of the elbow changes throughout the course of the welding process.

TRI-PULSE PIPE CLADDING SYSTEM

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  • Superior quality pipe weld overlay using pulsed power and oscillation to minimize dilution and maximize fusion
  • Meets 3.0 mm minimum thickness with a maximum 5% Fe
  • Maximum hardness levels less than 22 HRC
  • Data Logging of Weld Parameters
  • Real-Time CCTV Remote Weld Monitoring and Data Recording
  • Full traceability of production records to allow quantitative analysis
  • Exceeds all applicable welding codes (ASME IX, NACE NR0175, API 1104)

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