ID MOUNT FLANGE FACERS

We offer a wide variety of rugged and innovative portable flange facers for 0.75 to 120 inch (19.1 to 3050 mm) diameters, for ID mounting. Several of our machines can be configured for facing, milling or both, and many of our models reface, mill, bevel, square, counterbore, or cut end-prep configurations for welding. For easy setup, smaller units use an integral mandrel to quickly lock into place, while the larger units can be installed with a separate mount or chuck to which the facer body is installed.

With 29 models to choose from, CLIMAX flange facers can tackle an unrivaled range of applications from 0 to 199 inches (0 to 5054 mm) – VIEW BROCHURE.

MODEL BF FLANGE FACER

Simple, safe, and accurate. The model BF is a versatile flange facer designed for flanges ranging from 0.75 inch ID to 4.12 inches OD (19.1 to 104.6 mm).

Facing Diameter:

0.75 in. ID – 4.12 in. OD (19.1 – 104.6 mm)

ID Mounting Diameter:

0.625 – 2.875 in. (15.9 – 73 mm)

Feed Rate:

0.005 in. (0.13 mm) per pin

Power Options:

Pneumatic or electric

Simple, Safe, Accurate Flange Facing

The H&S TOOL Model BF Flange Facer is a versatile flange facer designed for flanges ranging from  0.75 inch ID to 4.12 inch OD (19.1 to 104.6 mm). The BF is a reliable pipe machine tool with a premium flange facing conversion kit. Powered by reliable pneumatic or electric motors to accurately meet your job site or shop requirements.

The Model BF is portable, making it ideal for use in the field. Setup and operation is easily handled by a single worker.

Kits include everything necessary to convert your beveling tool with illustrated instructions.

Standard wedge plates can be used for internal locking or precision elbow mandrels are available. The mandrels are designed to mount in short-radius elbows.

MODEL MSF FLANGE FACER

The model MSF Flange Facer resurfaces flanges from 1.25 inches ID to 6.19 inches OD (31.8 to 157.2 mm) quickly and accurately. Works with our BG50 BOILER GUN™ for quick and easy conversion between beveling and flange facing in the field.

Facing Diameter:

1.25 in. ID – 6.19 in. OD (31.8 – 157.2 mm)

ID Mounting Diameter:

1 – 5 in. (25.4 – 127 mm)

Feed Rate:

0.005 in. (0.13 mm) per pin

Power Options:

Pneumatic or electric

Simple, Safe, Accurate Flange Facing

The H&S TOOL Model MSF Flange Facer is a versatile flange facer designed for flanges ranging from 1.25 inches ID to 6.19 inches OD (31.8 to 157.2 mm). The MSF is a reliable pipe machine tool with a premium flange facing conversion kit. Powered by reliable pneumatic or electric motors to accurately meet your job site or shop requirements.

The Model MSF is portable, making it ideal for use in the field. Setup and operation is easily handled by a single worker.

Kits include everything necessary to convert your beveling tool with illustrated instructions.

Standard wedge plates can be used for internal locking or precision elbow mandrels are available. The mandrels are designed to mount in short-radius elbows.

The minimum straight depth to mount the model MSF is 0.5000 inch (12.7 mm). Centering and squaring the device makes accurate machining of gasket surfaces and/or bolt patterns simple and safe.

The minimum straight depth to mount the model MSF is 0.5 inch (12.7 mm).

Centering and squaring devices make accurate machining of gasket surfaces and/or bolt patterns simple and safe.

MODEL MTF

The model MTF resurfaces flanges ranging from 3.25 inches ID to 10.63 inches OD (82.6 to 270.0 mm) quickly and accurately. Works with our PB8 POWER BEVELER for quick and easy conversion between beveling and flange facing in the field.

Facing Diameter:

3.25 in. ID – 10.63 in. OD (82.6 – 270 mm)

ID Mounting Diameter:

2 – 8.5 in. (50.8 – 215.9 mm)

Feed Rate:

0.005 in. (0.13 mm) per pin

Power Options:

Pneumatic or electric

Simple, Safe, Accurate Flange Facing

The H&S TOOL Model MTF Flange Facer is a versatile flange facer designed for flanges ranging from 3.25 inch ID to 10.63 inch OD (82.6 – 270 mm). The MTF is a reliable pipe machine tool with a premium flange facing conversion kit. Powered by reliable pneumatic or electric motors to accurately meet your job site or shop requirements.

The Model MTF is portable, making it ideal for use in the field. Setup and operation are easily handled by a single worker.

Kits include everything necessary to convert your beveling tool with illustrated instructions.

Standard wedge plates can be used for internal locking or precision elbow mandrels are available. The mandrels are designed to mount in short-radius elbows.

The minimum straight depth to mount the model MTF is 1 inch (25.4 mm).

Centering and squaring devices make accurate machining of gasket surfaces and/or bolt patterns simple and safe.

Accessories

Operating Manual

Model MTF Parts Sheet

FF3000 FLANGE FACER

One of the most compact and versatile tools of its kind. With its modular design, tool-less set up and a bi-directional, infinitely variable feed, it faces and bevels with remarkable speed and precision. Facing diameters range from 1.5 to 12 inches (38.1 to 304.8 mm).

Facing Diameter:

1.5 – 12 inches (38.1 – 304.8 mm)

Milling Diameter:

N/A

ID Mounting Diameter:

1.5 – 6.75 inches (38.1 – 171.5 mm)

OD Mounting Diameter:

N/A

Power Option:

Pneumatic

Compact and Versatile

Patented, low profile machine is one of the most compact on the market today.

Lightweight, weighing only 35 lbs (15.9 kg).

Machine raised and flat flanges.

Bi-directional feed.

Optional beveling head connects with “Quick-Lock” system, making changeover quick & easy.

Quality Components

Pneumatic motor comes complete with filter, lubricator and flow control.

Compact, low-profile drive system engineered for superior power to weight ratio.

Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

Cuts costs in four ways:
– Reduces downtime
– Eliminates off-site machining costs
– Eliminates leak sealing procedures
– Reduces stock of replacement flange

Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Literature

FF3000 Flange Facer

Accessories

Operating Manual

FF3000 Operates Manual

MODEL MFTF

Job-tested and field-proven, the model MFTF will accurately resurface raised gasket areas and bolt pattern surfaces from 4.25 inches ID to 16.25 inches OD (108.8 to 412.8 mm).

Facing Diameter:

4.25 in. ID – 16.25 in. OD (19.1 – 412.8 mm)

ID Mounting Diameter:

3 – 13.5 in. (76.2 – 343 mm)

Feed Rate:

0.005 in. (0.13 mm) per pin

Power Options:

Pneumatic or electric

Simple, Safe, Accurate Flange Facing

The H&S TOOL Model MFTF Flange Facer is a versatile flange facer designed for flanges ranging from  4.25 inch ID to 16.25 inch OD (19.1 – 412.8 mm). The MFTF is a reliable pipe machine tool with a premium flange facing conversion kit. Powered by reliable pneumatic or electric motors to accurately meet your job site or shop requirements.

The Model MFTF is portable, making it ideal for use in the field. Setup and operation are easily handled by a single worker.

Kits include everything necessary to convert your beveling tool with illustrated instructions.

Standard wedge plates can be used for internal locking or precision elbow mandrels are available. The mandrels are designed to mount in short-radius elbows.

The minimum straight depth to mount the model MFTF is 1.25 inch (31.8 mm).

Centering and squaring devices make accurate machining of gasket surfaces and/or bolt patterns simple and safe.

FF4000 FLANGE FACER

Designed for machining mid-sized diameter raised face and flat pipe flanges or beveling pipe with optional beveling head. Sets up in less than 10 minutes and delivers enough power to remove one cubic inch of metal per minute. Facing diameters range from 3 to 19 inches (76.2 to 482.6 mm).

Facing Diameter:

3 – 19 inches (76.2 – 482.6 mm)

Milling Diameter:

N/A

ID Mounting Diameter:

3 – 12.5 inches (76.2 – 317.5 mm)

OD Mounting Diameter:

N/A

Power Option:

Pneumatic

Compact and Versatile

Low profile machine is one of the most compact on the market today.

Lightweight, weighing only 58 lbs (26.3 kg).

Modular design and versatile setup allows the chuck and main body to be set up separately before placement in the bore.

Machine raised and flat flanges.

Bi-directional feed.

Feed is reversible and infinitely variable for a surface finish of 63 – 500 RMS.

Optional beveling head connects with “Quick-Lock” system, making changeover quick & easy.

Powerful, Quality Components

1.45 Hp (1.08 kW) motor allows typical material removal rate of 1 cubic inch (16.4 cm3) per minute.

Pneumatic motor comes complete with filter, lubricator, and flow control.

Features rugged main body, heavy-duty bearings, sealed lubrication, and rigid mounting system.

Cost Effective

Cuts costs in four ways:
– Reduces downtime.
– Eliminates off-site machining costs.
– Eliminates leak sealing procedures.
– Reduces stock of replacement flanges.

Recoup the cost of a CLIMAX Flange Facer in the first few flange facing jobs.

Literature

FF4000 Flange Facer

Accessories

Operating Manual

FF4000 Operators Manual

FF5000 FLANGE FACER

A two-piece mounting system makes this low profile unit easy to set up and align. Lightweight and simple to use whether you’re facing, beveling or turning valve, pipe or pump flanges. Facing diameters range from 5 to 24 inches (127 to 609.6 mm).

Facing Diameter:

5 – 24 inches (127 – 609.6 mm)

Milling Diameter:

N/A

ID Mounting Diameter:

5 – 18 inches (88.9 – 457.2 mm)

OD Mounting Diameter:

N/A

Minimum Swing Diameter:

19 inches (482.6 mm)

Power Option:

Pneumatic

Quick and Easy Setup & Removal

Separate mounting chuck.

All centering and leveling is done on the chuck.

Loosen one bolt and machine can be removed from the chuck without disturbing alignment or calibration.

Lightweight

Body of machine weighs only 60 lbs (27.2 kg).

Smallest mounting chuck weighs about 5 lbs (2.2 kg).

Low Profile

Right angle motor mount.

Machine extends only 7.6 inches (193.0 mm) above flange.

Safe and Quiet Operation

Stationary feed rate selector.

Machine is controlled without touching any moving parts.

Exhaust air is routed through body of machine for increased muffling.

Simplified Operation

Single selector switch for bidirectional radial feed or vertical down-feed.

One wrench size for clamping jaws and body draw bolt.

Cuts Chamfers and Grooves

Compound tool head and down-feed for cutting angles and grooves.

Literature

FF5000 Flange Facer

Accessories

Operating Manual

FF5000 Operator Manual

FF5300 FLANGE FACER

Forged from 40 years of flange facing experience, the FF5300 Flange Facer sets a new standard in compact flange facing. Easy to set-up and run with a new modular design including an interchangeable turning arm, giving users the flexibility to go out to 40 inches (1,016 mm) and still produce the desired finish. Powerful and simple to use whether you’re facing, beveling or turning valve, pipe, or pump flanges. Comes with a more compact swing diameter with a minimum clearance of 22.75 inches (577.9 mm). Facing diameters range from 5.7 to 40 inches (144.8 to 1016 mm).

Facing Diameter:

5.7 – 32 inches (144.8 – 812.8 mm)
5.7 – 40 inches (144.8 – 1016 mm) with extended arm

Milling Diameter:

Single point only

ID Mounting Diameter:

5.7 – 35.8 inches (144.8 – 909.3 mm)

OD Mounting Diameter:

ID mount only

Minimum Swing Diameter:

22.75 inches (577.9 mm)
26.25 inches (666.8 mm) with extended arm

Power Option:

Pneumatic

POWERFUL, PRECISE MACHINING PERFORMANCE

Heavy-duty machining arms provide rigid performance and reliable results, ensuring high-quality cutting performance throughout the full range of the machine.

2.4 HP pneumatic motor provides more power and speed resulting in higher metal removal rates to get the job done fast.

ISO 9001 certified manufacturing ensures all CLIMAX products are manufactured to the highest quality standards.

VERSATILITY

Interchangeable machining arms are quick and easy to replace allowing for work in confined spaces or unique environments without having to buy a completely new machine.

Extended machining range, from 5.7 – 40 inches (144.8 – 1016 mm) provides more flexibility – just one machine for a range of applications that typically requires two.

Variable axial and radial feed rate control allows operators to easily adjust and set the feed rate of the cutting tool for consistent performance.

Tool head and tool bit rotate 360˚, which allows for machining and positioning at an angle. This provides flexibility to create a variety of cuts including chamfers, o-ring grooves, RTJ grooves, lens rings and other angular surfaces.

Cutting tools available upon request eliminates outsourcing. Tool holder accepts up to 0.5 inches (12.7 mm) square shank tooling for use with HSS or carbide.

Adjustable chucking system and quick-connect chuck feet allow for quick and easy setup.

Machining and counterweight arms can both be adjusted for the desired swing clearance and machining range. The counterweight can be adjusted easily to achieve near-perfect rotational balance.

Extensive operating manual contains easy to follow tips and includes step-by-step setup instructions for flange facing operations.

SAFETY

Auto-feed system keeps operators hands safe from moving parts and keeps the job running smoothing.

Low-pressure safety interlock system prevents unintended re-starts after the loss of supplied air pressure.

E-stop for quick stops & controlled re-starts.

Modular components are lightweight, easy-to-use, and easy-to-transport reducing the potential for worker fatigue, the number one source of accidents on many work sites. The FF5300 Flange Facer is 45% lighter than similar flange facers on the market today.

CE certified and available worldwide! All FF5300 Flange Facers are available for sale worldwide, including in the European Union and other locations where CE certification is required.

Literature

FF5300 Flange Facer

Accessories

Operating Manual

FF5300 Operating Manual

FF6300 FLANGE FACER

Performance, versatility, and safety. Delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. Can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy changeover. Facing diameters range from 11.8 to 60 inches (299.7 to 1524.0 mm).

Facing Diameter:

11.8 – 60 inches (299.7 – 1524.0 mm)

Milling Diameter:

N/A

ID Mounting Diameter:

11.8 – 57.5 inches (299.7 – 1460.5 mm)

OD Facing Diameter:

8.5 – 60 inches (215.9 – 1524.0 mm)

OD Mounting Diameter:

38.1 – 63.8 inches (967.7 – 1620.5 mm)

Power Option:

Pneumatic or Hydraulic

IMPROVED EFFICIENCY AND OPERATIONAL FLEXIBILITY

Extended machining range, from 12 – 60 inches (304 – 1524 mm) provides more flexibility – one machine for many applications.

Varible feed rate control allows operators to easily adjust the feed rate of the cutting tool.

ID, OD, or surface-mount configurations are available for a variety of machining applications, with a quick and easy change over.

Chain-clamp assembly securely clamps OD-mount configurations to eliminate the need to weld for mounting.

Tool head and tool bit rotate 360˚, which allows for machining and positioning at an angle. This provides flexibility to create a variety of cuts including chamfers, O-Ring grooves, lens rings and other angular surfaces.

Back-facing attachment option provides even more flexibility in machining operations for heat exchanger tube sheets and other applications.

Modular components and overall lighter weight make setup, transport and storage quick and easy.

Hydraulic or pneumatic drive options allow flexibility for a variety of working conditions.

RUGGED DESIGN FOR POWERFUL, PRECISE MACHINING PERFORMANCE

Heavy-duty bearings provide rigid performance and reliable results, even over bolt-hole patterns.

Chucking system with leveling feet allows for quick and easy setup.

Modular chuck can be mounted separate from the machine body, makes accurate setup quick & easy.

The worm gear drive system runs smoothly and provides low backlash even with interrupted cuts. High-torque power allows higher metal removal rates.

REDUCING OPERATOR RISK

Remote on/off control of the feed system keeps operators hands away from moving parts.

Multiple lifting points for lifting in all orientations simplify balancing and rigging challenges for easy machine positioning.

Literature

FF6300 Flange Facer

Accessories

Operating Manual

FF6300 Operating Manual

FF7200 FLANGE FACER

A heavy-duty flange facer with both facing AND milling capabilities. The FF7200 Flange Facer features a tool head that rotates a full 360 degrees, infinitely variable feed rates, and remotely adjustable feed so radial and axial feeds can be done quickly and safely. Facing diameters from 30 to 72 inches (762 to 1828.8 mm), milling diameters from 35 to 72 inches (889 to 1828.8 mm).

Facing Diameter:

30 – 72 inches (762 – 1828.8 mm)

Milling Diameter:

35 – 72 inches (889 – 1828.8 mm)

ID Mounting Diameter:

30 – 72 inches (762 – 1828.8 mm)

OD Mounting Diameter:

N/A

Power Option:

Pneumatic or Hydraulic

Rugged Machine Design

Large, heavy-duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.

Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.

Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.

Infinitely variable feed rates from 0.002-0.035 in. (0.05 – 0.89 mm)/rev provides operational flexibility.

Reversible feed box can be mounted to provide either radial or axial feed.

Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.

Pneumatic & hydraulic drive options available.

Chucking system can be removed to allow the flange facer to be face-mounted.

Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.

Can be mounted ID or surface-mounted. Call for custom OD mounting options.

Grinding option available for fine finish work.

Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

Modular design allows many of the machine components to be removed to facilitate easier setup and storage.

Unique chucking system minimizes parts to greatly simplify machine setup and tear down.

Quick-adjust leveling feet make setup quick and easy.

Literature

FF7200 Flange Facer

Accessories

Operating Manual

FF7200 Operating Manual

FF8200 FLANGE FACER

A true workhorse, with the size and muscle to machine large-diameter flange faces. It gives up nothing in accuracy thanks to its rigidity, easy positioning and uniform rotation rates, even when mounted in vertical flanges. Features a tool head that can be rotated a full 360°, infinitely variable feed rates, and remotely adjustable air-powered feedbox so radial and axial feeds can be done quickly and safely. Facing AND milling diameters range from 45 to 120 inches (1143 to 3048 mm).

Facing Diameter:

45 – 120 inches (1143 – 3048 mm)

Milling Diameter:

45 – 120 inches (1143 – 3048 mm)

ID Mounting Diameter:

45 – 120 inches (1143 – 3048 mm)

OD Mounting Diameter:

89.8 – 136.4 inches (2280.9 – 3464.6 mm)

Power Option:

Pneumatic or Hydraulic

Rugged Machine Design

Large, heavy duty construction-grade bearings provide powerful, rigid performance throughout the entire machine facing range, even machining over bolt hole patterns.

Oversized ring gear accommodates extremely high torque levels for challenging flange repair applications, and these machines are able to generate a phonographic finish.

Flexible and Versatile

Both radial and axial feed is achieved with a pneumatic feedbox. Manual feeding for rapid positioning is also possible.

Feed rate is adjusted remotely at the pneumatic conditioning unit, providing the ultimate in operator safety and the flexibility for feed rate adjustments even during machining operations.

Infinitely variable feed rates from 0.002 – 0.035 inches (0.0508 – 0.889 mm)/rev provides operational flexibility.

Reversible feed box can be mounted to provide either radial or axial feed.

Turning and counterweight arms can both be adjusted for the desired swing clearance and machining range.

Tool head can be rotated a full 360˚ providing the ability to create a variety of chamfers, O-Ring grooves, lens rings and other angular surfaces as needed.

Pneumatic & hydraulic drive options available.

Chucking system can be removed to allow the flange facer to be face-mounted.

Can be mounted both OD and ID or surface-mounted.

Milling option available with precision down-feed ball screw.

Back facing attachment available for heat exchanger repair.

Quick and Easy Setup

Modular design allows many of the machine components to be removed to facilitate easier setup and storage.

Unique chucking system minimizes parts to greatly simplify machine setup and tear down.

Quick-adjust leveling feet make setup quick and easy.

Literature

FF8200 Flange Facer

Accessories

Operating Manual

FF8200 Operating Manual

Connect With Us

Please don’t hesitate to reach out with any automation needs. We look forward to hearing from you.